Drive kit for sliding gates up to 600 kg CAME BXV06AGS, 801MS-0180 (D)
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€721.90 including VAT
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Description of Drive kit for sliding gates up to 600 kg CAME BXV06AGS, 801MS-0180 (D)
CAME BXV06AGS drive is designed for sliding gates weighing up to 600 kg and gate leaf lengths up to 18 m. It has an electromechanical stop switch. The drive is non-reversible. Detailed technical specifications ». Download the manual ».
CAME BXV06AGS with ZN7 control board is a sliding gate operator with a 24 V DC motor and mechanical limit switches. The mains supply is 230 V AC. It is designed for a gate leaf weighing up to 600 kg and 18 m long. Assess the gate’s weight, length and resistance together; a more powerful operator does not compensate for a gate that is difficult to move by hand.
Installation, mains wiring and commissioning must be carried out by a qualified technician. Disconnect the mains supply and any batteries before carrying out any work. Photocells and the encoder do not replace fixed stops, protection of hazardous areas or verification of the forces on the completed gate.
Before installation, check the operator label, the ZN7 board, the H1 version and its menu. The technical data and wiring diagrams below apply to the version described. The following settings apply to the version with F28 = 60–100%, F8 = 1/2 and U3 = 0/1. If the board has different values or connectors, use the manual for that specific version; these three items alone do not identify the entire firmware.
CAME BXV06AGS kit
Both kits include the operator, remote control, photocells, radio receiver and flashing light. Before wiring, check the markings on the accessories actually supplied. Select additional components, especially the rack and local controls, to suit the specific gate.
| Feature | CAME BXV06AGS |
|---|---|
| Kit |  CAME BXV06AGS, 801MS-0180 (D) |
| Maximum gate leaf weight | 600 kg |
| Maximum gate leaf length | 18 m |
| Mains / motor | 230 V AC / 24 V DC |
| Power / force | 270 W / 600 N |
| Maximum speed | 12 m/min |
| Motor selection A1 | 2–600 kg |
| Control board covered in this guide | ZN7, display and menu |
The 18 or 20 m figure refers to the maximum gate leaf length, not necessarily the clear opening width. A1 selection does not change the load capacity of the physical operator.
Accessories and wiring examples
The following examples apply to the specifically identified devices. For other types, use their own terminals and parameters; having the same function or frequency does not by itself confirm compatibility.
| Component | Verified example / application |
|---|---|
| Photocells | CAME DIR10, 12/24 V AC/DC, range 10 m; wiring and TS test. |
| Flashing light | CAME KLED24, 24 V AC/DC, 2 W; output 10–E. |
| Radio receiver | CAME AF43S, AF plug-in card, 433.92 MHz; verify coding together with U4. |
| Remote control | CAME TOP-432EE, fixed code, 433.92 MHz; example for a compatible receiver. |
| Rack | Gear racks, module 4; clearance and fastening. |
| Local controls | Switches, push buttons and readers; NO commands and NC safety contacts according to the terminal layout. |
Operator installation
With the operator released, the gate must move easily along its entire travel, without sloping, damaged wheels or any risk of coming off the track. Check that fixed mechanical stops are fitted in both the open and closed positions, that the base is stable, and that areas where the gate leaf could trap someone are protected. Water must not collect in the operator area, and the operator must not be exposed to a direct jet of water. If the sliding gate leaf has a built-in pedestrian gate, powered movement must only be possible when it is securely closed.
Foundation and anchor plate
The installation example uses an excavation measuring 400 × 240 mm and 800 mm deep. Size the foundation to suit the ground conditions and the specific gate. The formwork extends 50 mm above ground level; use reinforcement and M12 anchors. A Ø 40 mm conduit is recommended for the operator supply cable, Ø 25 mm for accessories and Ø 20 mm for a possible manual release cable.
Set the anchor plate level, route the cables through its openings and leave the threaded portions of the anchors protruding above the surface. Allow the concrete to cure for at least 24 hours. Position the plate relative to the rack as shown in the diagram: the 95 mm horizontal offset and 106 mm height refer to the marked surfaces in the cross-section. Do not confuse these with the foundation dimensions.
Installation and height adjustment
Remove the cover and mount the operator on the plate. Cables must pass through the underside of the housing and through correctly fitted cable glands. During adjustment, raise the operator using the threaded feet by 5–10 mm, leaving room for mesh adjustment.
Rack and mesh clearance
Release the operator and install the rack while moving the gate leaf by hand. When joining sections, place a spare piece of rack beneath the joint so that the teeth align smoothly. After installation, adjust the drive’s vertical and horizontal position.
Leave a 1–2 mm clearance between the rack and pinion. The gate must not rest on the drive. Manually move the gate along its entire travel, check the mesh and rack joints, and only then tighten the nuts and washers on the anchors.
Mechanical limit switches
Manually move the gate leaf to the open position. Attach the opening limit switch to the rack so that its ramp reliably actuates the spring-loaded microswitch. Set the closing limit switch in the same way. Secure the limit switches firmly; the gate’s mechanical stop and the drive’s limit switch serve different purposes.
In the assembly shown, leave approximately 20 mm before the mechanical stop. Check the run-on distance at the actual speed and under load.
Wiring
| Connection | Cable / requirement |
|---|---|
| 230 V AC mains, L/N/PE | 3G × 1.5 mm² up to 20 m; 3G × 2.5 mm² for 20–30 m. |
| Controls | Number of conductors depends on the control; 0.5 mm² cross-section for the short runs specified. |
| DIR10 photocells | TX: 2 × 0.5 mm²; RX: 4 × 0.5 mm². Ensure the TX interconnection and NC contact are wired. |
| Antenna | RG58, maximum 10 m; 5 m or less recommended. |
| RSE / CRP | UTP CAT 5; separate serial connection, not motor power. |
The number of conductors must be sufficient for the entire selected wiring diagram. For longer runs, simultaneous loads or other accessories, a technician must calculate the cross-section based on current and voltage drop. Protect cables from damage and contact with the motor or transformer; route the mains supply and low-voltage circuits with suitable separation.
Manual release in the event of a power failure
Disconnect the power supply and secure the gate leaf before moving it manually. Releasing a damaged or unbalanced gate may cause uncontrolled movement.
- Insert the key into the lock and turn it in the direction of the arrow shown in the illustration.
- Pull and open the release lever as shown in the illustration.
- Move the gate manually in a controlled manner, with no one in its path.
- To re-engage the drive, return the lever to its original position and lock the mechanism. Before issuing a motor command, check that the drive is engaged.
ZN7 control board overview
The ZN7 has a display and ESC, arrow and ENTER buttons. Settings, timings and users are managed through the menu. The AF, Memory Roll, R700/R800, RSE and RIOCN8WS connectors have separate functions; insert or remove the card only when both the mains supply and batteries are disconnected.
| Figure number | Component |
|---|---|
| 1 / 2 / 3 | Motor / encoder / limit switches |
| 4 / 5 / 6 | Commands and safety / antenna / AF |
| 7 / 8 / 9 / 10 | Memory Roll / R700 or R800 / RSE / RIOCN8WS |
| 11 / 12 | Display / programming buttons |
| 13 / 14 / 15 | A–B–GND serial connection / A–B keypad / S1–GND transponder |
| 16 / 17 / 18 | GSM module / RGP1 / accessories and lights |
| 19 / 20 / 21 / 22 | Accessory fuse / board input / mains fuse / mains supply |
ZN7 terminals and power supply
| Terminals | Use / voltage / polarity |
|---|---|
| L / N / PE | 230 V AC mains, 50/60 Hz for BXV06AGS. PE is the protective conductor; AC has no +/− polarity. |
| 10 / 11 | Accessories: typically 24 V AC, with battery operation 24 V DC, total load no more than 40 W. For DC 10 = positive (+), 11 = negative (−); no polarity for AC. |
| 10 / E | Flashing light or courtesy light, 24 V AC/DC, max. 25 W. For DC, 10 is the positive common terminal and E is the switched output. |
| 10 / 5 | Gate status indicator, 24 V AC/DC, max. 3 W. For DC, 10 is the positive common terminal and 5 is the switched output; it is not a permanent power supply. |
| 24 / 0 | Internal board supply from the power section; do not connect as an accessory output or external battery input. |
| M / N | 24 V DC motor; retain the wiring for the correct assembly. Not a 230 V supply. |
| + / E / − | Encoder: +/− power supply and E signal; not a universal accessory output. |
| F / FA, F / FC | F common, FA opening, FC closing; NC limit contacts have no polarity. |
| A / B / GND – RSE | Serial interface with the RSE card; do not confuse with the A/B keypad. |
Commands and safety contacts
| Terminals | Contact / function |
|---|---|
| 1–2 | NC STOP; set F1 = ON if connected. Factory setting: F1 = OFF. No polarity. |
| 2–7 | NO command; function selected by F7. Voltage-free contact, no polarity. |
| 2–3P | NO partial or full opening, depending on F8. Voltage-free contact, no polarity. |
| 2–CX / 2–CY | NC safety inputs; configure F2/F3. No polarity. |
| 10 / TS | Tested photocell power supply branch as shown in the diagram; do not activate F5 unless wired correctly. |
| A–B / R800 | Code keypad with R800 decoding card, F14 = 1. |
| S1–GND / R700 | Transponder or reader with R700, F14 = 0. |
| Antenna / AF | RG58 and plug-in radio card of the correct frequency/coding. |
Flashing light and status indicator
KLED24, 24 V AC/DC and 2 W, connect to 10–E; for the flashing light, set F18 = 0. KLED24 does not have a separately marked +/− supply input. With AC there is no DC polarity; with DC, 10 is the board's positive common terminal. Do not connect a 230 V flashing light to this 24 V output.
Output 10–5 is for a small status indicator, max. 3 W, with setting F10. The cycle light mode F18 = 1 requires an automatic closing time; the light stays on from opening until fully closed, including during the waiting period.
Photocells and safety test
CAME DIR10 consists of a TX transmitter and RX receiver with a range of 10 m. Set the receiver jumper to 24 V. The pair draws 60 mA at 24 V AC. The RX power terminals are marked 10 (+), 2 (−); the TX terminals are TX and 2; the manufacturer does not show separate +/− markings for these in this diagram. With AC power, DC polarity does not apply. The TX terminal is part of the synchronization circuit; connect RX TX to TX TX as shown in the diagram, and do not replace this connection with a direct feed from board terminal 10.
| Photocell terminal | Standard wiring | Wiring with test |
|---|---|---|
| RX 10 (+) | Board 10 | Board 10 |
| RX 2 (−) and RX C | Board 2 | Board 2 |
| RX TX ↔ TX TX | Connect TX between the receiver and transmitter | Same connection |
| TX 2 | Board 2 | Board TS |
| RX NC | Board CX | Board CX |
The C–NC contact is a volt-free safety contact. It has no positive or negative terminal. The power supply wiring and the contact wiring are two separate circuits. With DC, 10 is positive; the negative RX 2 terminal is connected to the board's common terminal 2 in this particular diagram. Do not confuse terminal 2 with power supply terminal 11.
For a contact connected to CX, set F2 = C1. For a contact connected to CY, select the corresponding response using F3. C1 reopens during closing, C2 recloses during opening, C3 stops and then closes automatically and requires F19; C4 waits for the obstruction to be removed and then resumes movement.
Wiring the test via TS
For the test, TX 2 is moved to TS, while RX 2 and RX C remain connected to board terminal 2. The TX connection between the transmitter and receiver remains in place. Change the wiring with the power off first, and only then activate the test.
Set F5 = 1 for CX, 2 for CY, or 4 for both CX and CY. If the test fails, E4 is displayed and the drive will not execute the command. This function is used with active safety inputs.
After wiring, test by interrupting the beam during the relevant movement and then clearing it. Do not bypass the safety input as a permanent fix for a fault.
Safety edges
Connect the NC contact edge between 2 and CX or CY, and select C7—reopening during closing, or C8—reclosing during opening. A volt-free contact has no polarity. Do not connect a resistive safety edge as an ordinary NC contact; it must have an interface compatible with the specific control unit.
Initial startup of ZN7
- Check that the gate moves freely, the rack is correctly positioned, the mechanical and limit-switch stops are secure, the drive is locked, the wiring is correct and hazardous areas are protected.
- Switch on the power and check the display. Set A1 = 2 for a motor weighing up to 600 kg, F54 according to the direction and F1 according to the connected STOP input.
- Set F2/F3 for the connected safety devices and, if applicable, F5 for the test. Leave unused inputs deactivated. For learning, F11 must be set to ON.
- Run A3 – travel learning.
- Set the operating parameters and users, then test the full cycle, partial opening, each safety device, the flashing light, and the system's behaviour after a power failure.
The first normal movement after switching on the power is opening; wait for it to finish. A3 calibration has its own sequence. If there is unusual noise, vibration or incorrect direction of travel, stop immediately using ESC/STOP and eliminate the cause.
A3 – automatic travel learning
Prerequisites: A1 and F54 set correctly, STOP configured, encoder active, limit switches and mechanical stops correctly set. Move the gate leaf manually to approximately halfway and lock the drive again. Keep the area clear.
During calibration, the safety devices are disabled, except for stopping with the ESC button. A technician must supervise the entire movement and prevent people from entering the travel path.
- Press ENTER, use the arrow keys to select A3, then confirm with ENTER.
- Select ON and confirm with ENTER.
- The drive first closes the gate to the end position; the display shows CL1.
- It then opens the gate to the end position; the display shows OP1.
- When finished, check the full movement and safety devices. For E1/E2, first eliminate the cause as described in diagnostics; do not repeat the learning procedure due to a mechanical fault.
Programming using the display
Program while the drive is stopped. ENTER opens the menu and confirms a selection; arrows </> select an item or change a value. After making a change, press ENTER to confirm. ESC cancels an unconfirmed change, goes back, or exits the menu. During normal operation, ESC stops the drive; the arrows allow test movement.
Factory-set values for the menu shown are indicated in bold. Accessory functions appear only when the required card is installed or a related function is active. Record the current settings before making changes. A lower F34/F35 sensitivity value means higher sensitivity; after changing the speed, torque, or sensitivity, check the forces and safety devices.
F functions
Users and U / A / H system
Pairing and deleting remote controls
The ZN7 memory can store 250 users. The receiver must be installed in the AF and match the transmitter’s frequency and coding. An example of a 433.92 MHz fixed code is TOP-432EE with AF43S. U4 may restrict the range of codes accepted; matching frequencies alone is not enough.
- In U1, select the function: 1 = step-by-step, 2 = sequential, 3 = open only, or 4 = partial opening.
- Press ENTER to confirm, then transmit the code by pressing the selected button on the remote control.
- Repeat the procedure for the next user. Record the storage numbers and assigned commands, then test the actual operation.
Delete an individual user via U2: select ON, choose a number using the arrow keys or activate the corresponding stored transmitter, then press ENTER to confirm. The display shows CLr to confirm deletion. U3 = 1 deletes all users.
U4 = 2 (Rolling Code) or 3 (TWIN) deletes previously stored transmitters with different coding. Before making changes, verify the system, H1 version, and remote-control records; do not use this setting as a trial-and-error fix for receiver faults.
Backup using Memory Roll
- Disconnect the mains and any batteries, then insert the Memory Roll into its connector.
- Switch on the power; use F50 = 1 to save the data and F51 = 1 to load it. Loading data replaces the board’s data with the saved data.
- Once complete, disconnect the power again and remove the memory card.
- After loading, verify the model, direction, safety devices, and all commands. This ZN7 has a Memory Roll connector; do not look for a USB port that it does not have.
Linking two operators
Install an RSE card in each control board and connect them using CAT 5 via A–B–GND as shown. Connect the control and safety devices to the MASTER board. On the MASTER board, set F49 = 1, set the direction in F54, and transfer the parameters using F52. Store users on the MASTER; partial opening and the step-by-step command operate as shown for the linked system.
RIO wireless safety system
RIOCN8WS uses a dedicated RIO connector. F65/F66 set two wireless safety edges, and F67/F68 set two photocell channels. Check the actual item and channel shown on the display. The wireless safety test is still active; resolve loss of connection E17 or missing configuration E18 before resuming operation.
A4 – Parameter reset
Before resetting, record the H1 version, settings, and users; if you have a Memory Roll, save the data. In A4, select ON and press ENTER to confirm. For the version described here, the factory settings are restored and the learned travel path is deleted.
After resetting, set A1, F54, F1, and the safety inputs again, then run the A3 learning procedure. Verify the safety devices before returning to normal operation. Deleting users is a separate function, U3. On a control board with a different menu, A4 may restore a different set of settings; follow the instructions for that specific version.
Troubleshooting by display code
| Code | Meaning / check |
|---|---|
| E1 | Calibration error. Check A3, the mechanics, direction, and limit switches. |
| E2 | Configuration error. Check the A1 model, F54 direction, and whether the learning procedure is complete. |
| E3 | Encoder error. With the power off, check the +/E/− connector and wiring; after repair, run the learning procedure. |
| E4 | Safety test error. Check TX on TS, the power supply, NC, and F5. |
| E7 | Operating time exceeded. Check for resistance, check the end stops, and confirm that the movement completes. |
| E9 | Obstacle detected while closing. Remove the actual obstacle; check the rack and sensitivity. |
| E10 | Obstacle detected while opening. Check the travel path and that the force settings are correct. |
| E11 | Too many consecutive obstacles detected. Fix the mechanics or the cause of the safety device activation. |
| E13 | Both limit contacts are open. Check FA/FC/F and the switching end stops. |
| E14 | Serial communication error. Check RSE, CAT 5, and the configuration. |
| E15 | Incompatible transmitter. Check AF, the frequency, and U4. |
| E17 | Wireless system communication fault. Check RIO, devices, and interference. |
| E18 | The wireless system is not configured. Check RIO and the relevant F65–F68 settings. |
If the gate does not move, check the power supply, operator lock, STOP circuit and active safety inputs, any button that is stuck on, and the transmitter battery. If it opens but does not close, check the photocells and their NC contact. Never bypass a faulty safety device with a permanent jumper.
ZN7 fuses for 230 V
| Circuit | Fast-acting fuse |
|---|---|
| Mains (LINE) | 1,6 A-F |
| Accessories | 2 A-F |
Check fuses with the mains and batteries disconnected. Replace only with a fuse of the same rating and type; first eliminate the cause of the short circuit or overload.
Maintenance and servicing
Regularly check that the travel path and rack are clean, the gate moves easily by hand, the operator is securely fastened, the switching end stops and cables are in good condition, the manual release works, and all safety devices function correctly. Disconnect the mains and battery backup before cleaning or servicing. If there is damage, unusual noise, or vibration, stop operation and address the cause.
Set torque A6 and sensitivity F34/F35 according to the actual mechanics; do not mask resistance or a fault by increasing the torque. After adjustment or servicing, check the full travel, forces, and safety devices. Record H1, the number of movements A5, and any repairs. Give the user the manuals for the complete system and demonstrate the manual release. Dispose of electronic components and batteries at a designated collection point.
CAME BXV06AGS technical specifications
| Parameter | Value |
|---|---|
| Maximum gate leaf weight | 600 kg |
| Maximum gate leaf length | 18 m |
| Drive power supply – mains | 230 V AC, 50/60 Hz |
| Motor power supply | 24 V DC |
| Power | 270 W |
| Thrust force | 600 N |
| Maximum travel speed | 12 m/min |
| Maximum current – as specified in the manufacturer's technical data table | 11 A |
| Protection rating | IP44 |
| Operating temperature | −20 to +55 °C |
| Operation | Intensive use; no fixed number of cycles per hour is specified. |
| Operating time | 180 s |
| Standby power consumption | 5.5 W |
| Protection class | I |
| Pinion / limit switches | Module 4 / mechanical |
| Housing colour | Grey RAL 7024 |
| Control unit in this manual | ZN7, display and ESC/arrows/ENTER |
| A1 setting | 2–600 kg |
| Housing dimensions (width × depth × height) | 290 × 212 × 363 mm |
| Anchor plate | 300 × 170 mm; spacing as shown in the drawing |
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