Drive kit for sliding gates up to 400 kg CAME BX704, 801MS-0020 (D)
| Product availability: | within 3 days | We usually ship the goods within 3 days. |
|---|
within 3 days
€631.33 including VAT
| Weight |
|---|
| 16 kg |
Description of Drive kit for sliding gates up to 400 kg CAME BX704, 801MS-0020 (D)
CAME BX704AGS operator is designed for sliding gates with a weight up to 400 kg and leaf length up to 14 m. It has an electromechanical stop switch. The operator is non-reversible. Detailed technical specifications ». Download the manual ».
CAME BX704AGS and ZBX7N control unit
The kit includes an operator for sliding gates weighing up to 400 kg with mechanical limit switches. The motor and power supply are 230 V AC; accessories are powered from a separate output 24 V AC. The built-in encoder enables travel calibration, obstacle detection and adjustable deceleration.
Before making adjustments, verify the exact operator, the ZBX7N marking on the board, and the firmware version shown in H1. The list below is for an older control unit version with F8 options 0 = partial opening / 1 = opening. Matching F8 alone does not confirm that the entire version is compatible. Even boards with the same name and the same F8 options may behave differently in terms of memory or technical specifications. Before changing anything, compare the settings and procedure with the manual supplied with the specific board. If F8 has options 1/2, do not use the numbers or factory settings listed below. Do not confuse operators with a 230 V mains motor with 24 V models.
Installation, mains connection, force adjustment and safety testing must be carried out by a qualified technician. Disconnect the power before handling terminals or plug-in cards. The operator must not be used as a substitute for missing mechanical stops or to overcome faulty gate mechanics.
What the kit includes
BX704AGS operator with built-in ZBX7N control board, limit stops for switching, radio card AF43S, remote control TOP44RBN, pair of photocells DIR10 and flashing light KLED230. The rack is selected according to the gate; it is not listed as included with this kit.
CAME BX704 kit
| Feature | CAME BX704AGS |
|---|---|
| Kit |  BX704 – up to 400 kg |
| Gate leaf weight | max. 400 kg |
| Gate leaf length | max. 14 m |
| Motor and control board | 230 V AC / ZBX7N |
| Limit switches | mechanical |
| Included equipment | AF43S, TOP44RBN, DIR10, KLED230 |
Choose based on the actual weight, length, resistance to movement and number of cycles; weight alone is not enough.
Accessories – what, why and type
| What | Why | Type |
|---|---|---|
| Photocells | Protect the vehicle passage area while the gate is closing. |
|
| Remote control | Command for full or partial travel. |
|
| Radio card | Receives the remote control signal. |
|
| Flashing light | Warns that the gate is moving. |
|
| Rack | Transfers movement to the gate leaf. |
|
| Push button / key switch | Local control or partial opening. |
|
| Safety edge | Protection against crushing at hazardous points. |
|
| Serial interface | Connection between two operators or CRP communication. |
|
Operator selection and load
The maximum gate leaf weight is 400 kg, and the maximum length is 14 m. When released, the gate must move smoothly along its entire travel and have mechanical stops in both directions. If the gate jolts, sticks or meets increased resistance, repair the guide system and mechanics first.
17 cycles per hour and 6 consecutive cycles apply to a reference gate leaf length of 4 m, a temperature of 20 °C and a correctly installed gate with no additional friction. These values do not apply to every gate length up to 14 m. For longer gate leaves and higher temperatures, the permitted number of cycles decreases, as shown in the original charts.
Do not extend the graphs by estimating beyond the last plotted point. Cycles per hour is an operating limit, not a guarantee of service life.
Drive installation and wiring
- Check the stability of the gate leaf, rollers, track or guide, smooth movement, and secure mechanical stops. Secure hazardous areas at the rack and pinion.
- Choose a firm base protected from impact and direct water spray. Install conduits; Ø 40 mm is recommended for the drive and Ø 25 mm for accessories.
- The foundation formwork should be larger than the anchor plate and extend 50 mm above ground level. Add steel reinforcement. Secure the M12 bolts to the plate and route the conduits through its openings.
- For an existing rack, retain the original dimensional detail of 84 / 105 mm. Level the plate and set it in concrete; allow at least 24 hours to cure.
- Leave approximately 600 mm of cable protruding. Remove the covers, place the drive on the plate, and use the adjustable feet to raise it by 5–10 mm before initially levelling it, leaving room for adjustment.
Recommended minimum cross-sections
| Wiring | Less than 20 m | More than 20 m and less than 30 m |
|---|---|---|
| 230 V AC supply, L/N/PE | 3G × 1.5 mm² | 3G × 2.5 mm² |
| Warning light | 2 × 0.5 mm² | 2 × 0.5 mm² |
| Control contact | 2 × 0.5 mm² | 2 × 0.5 mm² |
| Photocell TX | 2 × 0.5 mm² | 2 × 0.5 mm² |
| Photocell RX | 4 × 0.5 mm² | 4 × 0.5 mm² |
Use H05RN-F for outdoor mains wiring and H05VV-F for indoor wiring; for low-voltage wiring up to 48 V, use FROR 20-22 II as appropriate. Antenna: RG58, recommended length no more than 5 m. Serial connection: UTP CAT5, up to 1,000 m. For other distances, multiple devices, or test wiring, provide the required conductors and cross-section based on the actual load and connection.
Route cables through separate glands; they must not touch the motor or transformer. The mains supply must have suitable two-pole disconnection and a PE protective conductor.
Rack, clearance and end positions
- Release the drive. Secure the module 4 rack to the gate along its entire travel. When joining sections, align the teeth using a spare piece of rack beneath the joint.
- Move the gate manually through its entire travel. Adjust the height using the feet and the lateral position using the anchor slots; leave a 1–2 mm clearance. The weight of the gate leaf must not rest on the drive.
- Once level, firmly tighten the drive mountings.
- Open the gate manually. Slide the opening limit-switch stop along the rack until it activates the microswitch spring, then secure it.
- Set the closing limit-switch stop in the same way. According to the dimensional detail, leave approximately 20 mm. Check both directions and lock the drive again.
Manual release in the event of a power failure
- Disconnect the power supply and secure the gate leaf to prevent it from moving on its own.
- Open the lock cover, insert the key, and unlock the release door.
- Swing open the door and turn the release control in the space behind it, following the arrow in the illustration. You can now slide the gate manually.
- To restore operation, turn the control back as shown in the locking illustration, close the door, lock it with the key, and close the lock cover.
- Check that the drive is secured before restoring the power supply. An open door may trigger E8.
ZBX7N board orientation and terminals
In the illustration, the board is oriented with the terminal blocks at the top and the buttons ESC / < / > / ENTER at the bottom right. The display is at the bottom; PWR indicates that power is present. The circled numbers identify board components, not electrical terminal numbers.
| Position in illustration | Board component |
|---|---|
| 1 / 2 / 3 | Mains supply / motor / transformer. |
| 4 / 6 / 22 | Board / accessories / mains fuse. |
| 5 | Control and safety inputs. |
| 7 | RGP1: + / STB / −, energy-saving module; not a battery input. |
| 8 / 10 / 11 | Encoder / mechanical limit switches / antenna. |
| 9 / 13 / 15 | Keyboard / transponder terminals; R700 or R800 decoder socket. |
| 12 | AF radio receiver card. |
| 14 / 17 | A/B/GND serial terminals / RSE socket. |
| 16 | RIO-CONN socket for RIOCN8WS. |
| 18 / 19 / 20 / 21 | Programming buttons / Memory Roll / display / PWR LED. |
Power supply, motor and encoder
| Terminals | Connection and rating |
|---|---|
| L / N / PE | L = live, N = neutral; 230 V AC, 50/60 Hz. Connect the PE protective conductor to the marked earth point. This is not +/−. |
| U / V / W | Factory motor wiring and capacitor; 230 V AC motor. It does not use DC polarity. Use F54 to select the direction; do not swap the wiring by guesswork. |
| + / E / D | Encoder – factory wiring: + = red wire, E = black wire, D = shield, according to the original image. When reconnecting, follow the labels and original routing; do not assign a different function to E or D based on wire color. These terminals are not for powering photocells; do not connect an external power supply here. |
| FC / FA / F | FC = closing limit switch; FA = opening limit switch; F = common wire. Do not confuse the factory wiring with the accessory power supply. |
| 10 / 11 | 24 V AC, max. 20 W for accessories. AC voltage has no positive or negative polarity. |
| TS | Test output for photocells; used with F5 and a specific test wiring diagram. It is not a substitute for a permanent power output. |
Buttons, STOP and safety inputs
| Input | Contact / use |
|---|---|
| 1–2 | STOP with a voltage-free contact NC, activate F1. Opening the contact stops the gate and disables automatic closing; operation resumes with a new command. |
| 2–7 | Voltage-free contact NO; command function set by F7. With F6 = ON, this is a hold-to-close command. |
| 2–3P | Voltage-free contact NO; partial or full opening, depending on F8. With F6 = ON, this is a hold-to-open command. |
| 2–CX / 2–CY | Safety contact NC, response set by F2/F3. The contact is non-polarized; do not apply external voltage to it. |
| A / B – keypad | Code keypad with R800 decoder; set F14 = 1. |
| S1 / GND | Transponder or reader with R700; set F14 = 0. The original image shows the red wire connected to S1 and the black wire to GND. |
| Antenna | RG58: connect the center conductor to the antenna signal input and the shield to the terminal marked with the shield symbol. |
NO means open at rest, NC means closed at rest, and the contact's common terminal is COM/C. For a standard command, do not connect 230 V mains to inputs 2–7 or 2–3P. Disable an unused STOP input via F1; disable unused CX/CY inputs via F2/F3. Do not disable connected safety devices as a way to troubleshoot a fault.
Flashing light and status indication
| Output | Voltage / power / mode |
|---|---|
| W–E1 | KLED230: 230 V AC, output limit 25 W, F18 = OFF. For cycle lighting 230 V AC, max. 60 W, F18 = 1 and F19 enabled. AC, no +/−; do not connect a 24 V flashing light here. |
| 11–FA | Open gate indication: 24 V AC, max. 3 W, no +/−. |
| 11–FC | Closed gate indication: 24 V AC, max. 3 W, no +/−. |
CAME DIR10 photocells
DIR10 consists of a synchronized TX transmitter and RX receiver with a range of 10 m. For this wiring, set the photocells to 24 V; the supply is 24 V AC. The pair draws 60 mA at 24 V AC. In the original diagram, RX terminal 10 and TX terminal TX are marked +, and terminals 2 are marked −; when powered from the control board, this is AC with no DC polarity. Follow the specific TX synchronization wiring, not just the pair of power wires.
| DIR10 terminal | Standard wiring | Wiring with test |
|---|---|---|
| RX 10 (marked +) | ZBX7N 10 | ZBX7N 10 |
| RX 2 (marked −) | ZBX7N 2 | ZBX7N 11 |
| RX TX ↔ TX TX (marked +) | Connect TX between RX and the transmitter | Same connection |
| TX 2 (marked −) | ZBX7N 2 | ZBX7N TS |
| RX C – common contact | ZBX7N 2 | ZBX7N 11 |
| RX NC – safety contact | ZBX7N CX, or CY | ZBX7N CX, or CY |
| Functions | F2 = C1 (for CX), F5 = OFF | F2 = C1 (for CX), F5 = 1 |
| For the CY input | F3 = selected response | F3 = selected response; F5 = 2, or 4 when testing both CX and CY |
With C1, opening the contact during closing triggers opening. C2 triggers closing during opening; C3 stops movement, followed by automatic closing; available only when F19 is enabled. C4 stops movement, which resumes once the obstacle is removed. Select the response according to the area being protected. After wiring, verify operation by interrupting the beam during the relevant movement.
Testing is more than just a menu setting. First connect the terminals according to the test wiring diagram, then enable F5. If the test fails, the control board will not execute the command and will display E4. DELTA has different terminals; do not use this DIR10 terminal list for it.
Safety edges
Connect the DFWN edge with an NC voltage-free contact between 2 and CX/CY, and select C7 or C8. For the DFI interface, use the separate power supply and contacts shown below; the edge with an NC contact is not powered this way. The r7/r8 settings are for the corresponding 8.2 kΩ resistive edge, not for an arbitrary contact. The specific type, location and resulting force must be verified by a safety test.
| Original DFI terminal | ZBX7N / safety edge |
|---|---|
| 24V / 0V | DFI 24V → ZBX7N 10, DFI 0V → ZBX7N 11. The power supply in this diagram is 24 V AC, with no DC polarity +/−; terminal 12V remains unused. The combined output limit for accessories on terminals 10–11 is 20 W. |
| The pair of terminals marked with the contact symbol | In the original image, immediately to the right of 0V: left → ZBX7N 2, right → CX or CY. The voltage-free safety contact has no polarity; set its response using F2/F3. |
| C / NO / NC | Connect the identically named DFI terminals to the DFWN edge terminals C / NO / NC as shown. Do not confuse them with the separate pair of output-contact terminals on the control board. |
Initial start-up
- Check the mechanical stops, limit switches, secure drive locking, cable protection and safety-device wiring.
- Switch on the power; check the PWR LED and display operation. In A1, check 1 = BX704AGS.
- Set F54 according to the actual travel direction and F1 according to the connected STOP button. Configure CX/CY and, if applicable, the F5 test. Leave F11 = ON during learning.
- Run A3 – travel-path learning.
- Configure only the operating functions you need, add transmitters, then test the full travel path, partial opening, STOP, photocells, safety edges and warning beacon.
The first normal operation after switching on the power is opening. At this stage, wait for the gate to open fully; closing is not available. A3 calibration has its own sequence, shown below. If you notice unusual noise, vibration or incorrect travel direction, press ESC/STOP immediately and eliminate the cause.
A3 – automatic travel-path learning
Prerequisites: F11 = ON, correct A1 and F54 settings, limit switches set, both fixed mechanical stops in place, and the gate leaf approximately halfway along its travel path. After moving the gate manually, lock the drive again. Make sure the entire travel path is clear.
Safety devices are disabled during calibration. A technician must supervise the entire movement directly and prevent people from entering the gate area.
- Press and hold ENTER for at least 1 second, use the arrow keys to select A3, then confirm with ENTER.
- Select ON and confirm with ENTER.
- The gate first closes to the limit position; the display shows CL1.
- Then it opens to the limit position; the display shows OP1. Keep clear of the travel path.
- When finished, check a full cycle, stopping, and the selected response of each safety device. If E1 or E2 appears, address the cause using the diagnostics and repeat calibration only after the problem has been resolved.
Programming using the display
Make settings with the drive stopped. Press and hold ENTER for at least 1 second, use the </> arrows to select a function, then press ENTER to open its value. Use the arrows to change the value, then press ENTER to confirm and save. ESC cancels an unconfirmed change and exits the menu; the menu also closes after 10 seconds of inactivity. Do not assume an unconfirmed change has been saved.
Outside the menu, use the arrows to move the gate during testing and ESC to stop it. Check programming values and confirmation on the display. The PWR LED indicates that power is present.
F functions – full settings
Factory settings for the specified ZBX7N version are shown in bold. Function availability depends on the connected card, whether the encoder is enabled, and related functions. Record the original setting before changing it. Do not set F34/F35 sensitivity or the start-up torque based on the maximum weight; after making adjustments, you must check the forces and safety protection.
Users and U / A / H system
Storing remote controls
ZBX7N with radio card AF43S 433,92 MHz supports up to 250 users. TOP44RBN uses Rolling Code at 433,92 MHz. The corresponding coding must be enabled in menu U4; do not assume that any remote control operating at the same frequency is compatible.
Insert or remove the AF card only when the power is off. With U4 = 1, all supported codes are allowed; U4 = 2 limits reception to Rolling Code. Before confirming your U4 selection, bear in mind that the radio memory will be erased: On this older version, selecting the coding automatically deletes the stored remote controls. First, record the users and prepare to store them again; matching F8 alone does not verify how U4 behaves.
- Select U1 in the menu and press ENTER.
- Select the command: 1 = open/close; 2 = open–STOP–close–STOP; 3 = open only; 4 = partial opening.
- Press ENTER to confirm. An available user number from 1–250 will flash on the display for a few seconds.
- While it is flashing, transmit the code using the desired button on the remote control. Record the stored position; after leaving the menu, test the command.
- Repeat U1 to add another function or user. If error E15 appears, check the card, frequency and coding.
Deleting one or all users
One user: U2 → ENTER → use the arrows to select the stored number → ENTER. Text CLr confirms deletion. All users: U3 → ENTER → ON → ENTER. U3 is not the A4 parameter reset or A3 calibration.
Resetting parameters and transferring memory
A4 – Factory parameters
Before resetting, record A1, F54, the safety input settings, automatic closing and access details. Select A4, press ENTER, select ON, then press ENTER again. Then check all required parameters, the calibration status and the safety functions. Do not assume that A4 confirms deletion of all radio users; use U3 to delete them.
F50 / F51 – Memory Roll
- Disconnect the power and insert the Memory Roll into the marked slot.
- After powering on, select F50 = ON and press ENTER; the users and configuration will be saved.
- Before removing the card and inserting it into the other compatible board, disconnect the power again.
- On the target board, select F51 = ON and press ENTER. Check the transferred settings against the specific drive and installation.
- After the transfer, it is advisable to remove the card, always with the power off.
Two MASTER / SLAVE drives
In both boards With the power off, insert the RSE card and connect A–A, B–B, and GND–GND using UTP CAT5. Connect commands and safety devices to MASTER. On MASTER, set F49 = 1, the correct F54, and F52 = ON, then confirm the transfer; next, run A3. Save users on MASTER. The SLAVE programming buttons are disabled in coupled mode.
A standard open/close or open-only command operates both leaves; a partial-open command opens only MASTER. Coupling two operators does not increase the weight limit for a single leaf. For standalone CRP communication, use the corresponding F49/F56/F63 settings, not MASTER/SLAVE mode.
RIO wireless safety devices
Connect RIOCN8WS to RIO-CONN with the power off. Configure RIOED8WS safety edges and RIOPH8WS photocells using the relevant F65–F68 settings and according to their own wiring; RIOLX8WS is for wireless signalling. Without configuration, the control board may display E18; E17 indicates a connection fault or interference. Do not confuse RIO-CONN with the AF socket for remote controls.
Troubleshooting and fault resolution
| Display | Meaning | Check / remedy |
|---|---|---|
| E1 | Calibration error. | Check the mechanical stops, limit switches, free movement, A1, and F54; then repeat A3. |
| E2 | Calibration / encoder setup. | First check whether A3 learninghas been completed successfully, and check F11. E2 by itself is not E3 – an encoder fault. If the message persists after successful learning, check the factory encoder wiring and contact service. |
| E3 | Encoder fault. | With the power off, check the connector and +/E/D wires; have any damage repaired by a service technician. Do not disable the safety feature as a substitute for repair. |
| E4 | Safety test error. | Compare the actual TS wiringand the photocell power supply and contact with F5 and F2/F3. |
| E7 | Insufficient operating time. | Check for resistance along the entire travel path, the end positions, and calibration. Do not increase the force on a sticking gate. |
| E8 | Release cover open. | Lock the mechanism and close the cover; check that it is being detected. |
| E9 | Obstacle during closing. | Remove the obstacle; manually check the guide/rack, then adjust F34/F35. |
| E10 | Obstacle during opening. | Remove the obstacle from the opening path, check the guide and limit switch, then adjust the sensitivity. |
| E11 | Maximum number of detected obstacles reached. | Check for recurring resistance or an obstacle along the entire travel path, and check the encoder; after repair, perform a test. |
| E15 | Incompatible remote control. | Check the AF card, frequency, and U4; do not try to resolve the error by resetting the entire control board. |
| E17 | Wireless system error. | Check the RIO interface, devices, and interference. The system may block movement. |
| E18 | Missing wireless system configuration. | Check RIOCN8WS and configure the relevant F65–F68 settings and devices. |
When the gate does not move or close
Does not move in either direction: check the power supply, operator lock, cover, STOP status and safety contacts, remote-control battery, and whether a command is stuck. Opens but does not close: check the photocell beam, alignment, NC contact, and CX/CY configuration; do not install a permanent jumper across a connected safety device.
ZBX7N fuses for 230 V
| Fuse | Rating / type |
|---|---|
| LINE – mains | 5 A-F, fast-acting |
| BOARD – control board | 630 mA-F, fast-acting |
| ACCESSORIES – accessories | 1 A-F, fast-acting |
Disconnect the power supply before checking the fuses. Use the same rating and fast-acting type; a higher-rated fuse or repeated replacement without fixing the short circuit is not a repair.
Maintenance and force adjustment
Regularly check that the travel path and rack are clean and move freely, and inspect the fixings, limit switches, cables for damage, release mechanism, and operation of every safety device. Disconnect the power supply before cleaning or carrying out any work. Lubricate only the mechanical parts that require it; the guide must not create additional friction.
The motor torque is adjusted using the transformer's black Faston terminal, positions 1 to 4: 1 is the minimum and 4 is the maximum. Only a technician may move the terminal, with the power off and in accordance with the original diagram. Encoder sensitivity is adjusted separately using F34/F35; higher torque or lower sensitivity is no substitute for correctly positioning the safety edges and testing the forces.
The service record should include the date, number of manoeuvres A5, version H1, repairs carried out, and the result of the safety-device test. When finished, refit the covers so that they do not pinch any cables.
BX704AGS technical specifications
The data applies to the specified operator and control unit version. Before installation, compare the power supply, motor identification, and specifications with the motor's rating plate.
| Parameter | Value |
|---|---|
| Maximum gate leaf weight | 400 kg |
| Maximum gate leaf length | 14 m |
| Mains supply | 230 V AC, 50/60 Hz |
| Motor supply | 230 V AC |
| Power | 420 W |
| Thrust | 300 N |
| Travel speed | 10 m/min |
| Protection rating | IP44 |
| Operating temperature | −20 to +55 °C |
| Cycles per hour | 17 with a 4 m reference gate leaf / 20 °C |
| Consecutive cycles | 6 with a 4 m reference gate leaf / 20 °C |
| Capacitor | 12 µF |
| Standby power consumption | 2.6 W |
| Power consumption with Green Power module | 0.5 W; the module is not a standard battery backup |
| Motor thermal protection | 150 °C |
| Electrical protection class | I |
| Weight of the drive unit only | 15 kg |
| Pinion | Module 4 |
| Limit switches | Mechanical |
| Control unit | ZBX7N with display and encoder |
How can I order this item?
Choose the option that suits you:
- order online: use the buy button to add the goods to your shopping cart (you will find the buy button here in the product variants table).
- order by email: place your order at [email protected]
